Equipment Principle
The machine adopts rotary continuous working principle, driven by gear transmission and cam indexing mechanism to realize precise synchronous operation of filling and seaming stations.
Empty cans are fed into the machine via the infeed screw and star wheel, and are transferred to the filling turret accurately. For the YDGF aluminum can series, isobaric filling technology is applied: the filling chamber maintains the same pressure as the inside of the can, and carbonated liquid is filled under constant pressure to avoid CO₂ loss and foaming, ensuring stable gas content. For the YRGF tinplate can series, atmospheric gravity filling is adopted, suitable for normal or high-temperature filling of non-carbonated liquids, with precise liquid level control to guarantee consistent filling volume.
After filling, cans are transferred to the seaming station via the rotary star wheel. The seaming head completes double-roll seaming to seal the can body and lid tightly, ensuring leak-proof and airtight sealing to extend product shelf life. Finished cans are finally discharged to the downstream conveyor through the outfeed star wheel.
Equipment Features
- 2-in-1 integrated design: Filling and seaming processes are integrated in one compact unit, reducing intermediate conveying links, floor space and secondary pollution risk.
- Dual process options: YDGF series for isobaric carbonated filling, YRGF series for atmospheric hot filling, covering both carbonated and non-carbonated canned beverage production.
- Food-grade hygienic construction: All product-contact parts are made of 304 food-grade stainless steel with smooth surface, no sanitary dead corners, compliant with food safety standards.
- High filling precision: Precision filling valves with stable liquid level control ensure uniform filling volume and effectively reduce material loss.
- Wide can compatibility: Adaptable to standard can sizes of 200/202/206/209, suitable for various aluminum cans and tinplate cans on the market.
- PLC automatic control: Equipped with industrial PLC control system and touch screen interface, supporting production counting, speed adjustment, fault alarm and status monitoring.
- Stable seaming quality: Double-roll seaming structure ensures consistent sealing tightness, flat and wrinkle-free seamed edges, meeting food packaging sealing requirements.
- Variable frequency speed regulation: VFD control allows flexible adjustment of production speed to match different product formulas and production demands.
- Multiple safety protections: Built-in no-can no-fill, overload protection, emergency stop device and safety shield to ensure operation safety.
- Easy operation and maintenance: Modular structure enables quick replacement of wearing parts and convenient daily cleaning, with low long-term operation cost.
Technical Parameters
Aluminum Can (Carbonated Beverage) Filling & Seaming Monoblock (YDGF Series)
| Items | YDGF12-1 | YDGF18-4 | YDGF24-6 | YDGF36-6 |
|---|---|---|---|---|
| Filling Valves | 12 | 18 | 24 | 36 |
| Seaming Heads | 1 | 4 | 6 | 6 |
| Production Capacity (cans/h) | 2000 | 6000 | 9000 | 15000 |
| Can Size (mm) | 200/202/206/209 | 200/202/206/209 | 200/202/206/209 | 200/202/206/209 |
| Filling Pressure | Isobaric | Isobaric | Isobaric | Isobaric |
| Filling Temperature (℃) | 0–5 | 0–5 | 0–5 | 0–5 |
| Total Power (KW) | 2.2 | 3.7 | 5.5 | 7.5 |
| Overall Dimensions (mm) | 1750×1140×1900 | 2320×1400×1900 | 2580×1675×1900 | 3400×2100×1900 |
| Weight (kg) | 1800 | 2500 | 4000 | 5500 |
Tinplate Can (Non-carbonated Beverage) Filling & Seaming Monoblock (YRGF Series)
| Items | YRGF12-1 | YRGF18-4 | YRGF24-6 | YRGF36-6 |
|---|---|---|---|---|
| Filling Valves | 12 | 18 | 24 | 36 |
| Seaming Heads | 1 | 4 | 6 | 6 |
| Production Capacity (cans/h) | ≤3000 | ≤9000 | ≤12000 | ≤18000 |
| Can Size (mm) | 200/202/206/209 | 200/202/206/209 | 200/202/206/209 | 200/202/206/209 |
| Filling Pressure | Atmospheric | Atmospheric | Atmospheric | Atmospheric |
| Filling Temperature (℃) | 65–95 | 65–95 | 65–95 | 65–95 |
| Total Power (KW) | 2.2 | 3.7 | 5.5 | 7.5 |
| Overall Dimensions (mm) | 1750×1140×1900 | 2320×1400×1900 | 2580×1675×1900 | 3400×2100×1900 |
| Weight (kg) | 1800 | 2500 | 4000 | 5500 |
Data is subject to continuous R&D improvement, for reference only. Specifications are subject to change without prior notice.
Application Fields
Carbonated Beverage (Aluminum Can) Applications
- Carbonated soft drinks, sparkling water and soda water
- Canned beer, craft beer and fruit-flavored beer
- Sparkling juice, energy drinks and carbonated functional drinks
- Canned sparkling wine and low-alcohol carbonated beverages
Non-carbonated Beverage (Tinplate Can) Applications
- Canned fruit juice, concentrated juice and blended juice drinks
- Plant protein drinks, milk beverages and dairy drinks
- Herbal tea, black tea, green tea and other tea beverages
- Canned porridge, eight-treasure porridge and grain beverages
- Canned condiments, plant extracts and health drinks
