The system can independently perform acid washing, alkali washing, hot water flushing and other processes, and can also execute fully automatic cleaning according to customized cleaning procedures. It can not only thoroughly clean equipment and control microbial growth, but also be configured with semi-automatic or fully automatic control systems based on customer requirements. With low equipment investment and low professional requirements for operators, it can be put into production after proper training, making it ideal cleaning supporting equipment for small and medium-sized food production lines.
Working Principle
CIP (Cleaning In Place) system completes the whole cleaning process through closed-loop circulation without disassembling production equipment. The system is equipped with acid solution tank, alkali solution tank and clean water tank integrated on a single frame.
According to the process requirements, the corresponding cleaning solution is heated to the set temperature through the coil heater, then pressurized by the conveying pump and delivered into the tanks, pipelines and internal cavities of production equipment to be cleaned. The cleaning solution circulates continuously in the closed loop. Through hydraulic scouring combined with the chemical decomposition effect of acid and alkali solution, it completely removes residual materials, dirt and microorganisms on the inner wall of equipment.
The cleaning process can sequentially complete multiple procedures such as acid washing, alkali washing and hot water rinsing according to the preset program. The whole process runs in closed pipelines and containers, which greatly reduces the risk of secondary pollution and ensures hygienic production standards.
Equipment Features
- Compact integrated structure: The small semi-automatic CIP system features compact structure, small floor space, low operating cost and convenient installation and maintenance. It can effectively clean tanks, pipelines and other production equipment on site.
- Multi-circuit flexible configuration: The system can be divided into 1 to 4 circuits according to production demand. For models with 2 or more circuits, it can clean one or more zones in different areas simultaneously, and can also perform cleaning during production, greatly shortening CIP cleaning time.
- Imported pneumatic diaphragm pump: Adopts US imported pneumatic diaphragm pump to extract concentrated acid and alkali, which improves equipment reliability, reduces maintenance rate and most importantly lowers operation cost.
- Closed hygienic operation: The entire cleaning process runs in closed production equipment, tanks and pipelines, greatly reducing the chance of secondary pollution.
- Energy & material saving design: Equipped with external circulation system to effectively reduce energy consumption; water recovery system can reduce the consumption of CIP water and concentrated acid/alkali.
- Flexible control options: Semi-automatic and fully automatic control systems can be configured according to customer requirements, supporting customized specific cleaning procedures for fully automatic operation.
- Low operation threshold: Low equipment investment cost, low professional knowledge requirements for operators, and production can be carried out after appropriate training.
Technical Parameters
Model Specifications
| Items | ZLCIP-0.6X3 | ZLCIP-1.0X3 | ZLCIP-1.2X3 |
|---|---|---|---|
| Overall Dimensions (m) L×W×H | 2.4×1.4×1.6 | 3.2×1.8×2 | 3.4×1.8×2.1 |
| Effective Volume | 600L×3 | 1000L×3 | 1200L×3 |
| Equipment Weight | ≈500kg | ≈650kg | ≈750kg |
Basic Technical Parameters
| Items | Manual Type | Automatic Type |
|---|---|---|
| Inner Tank | SUS316L, 3mm thickness | SUS316L, 3mm thickness |
| Outer Shell | 1.5mm thickness, PU insulated | 1.5mm thickness, PU insulated |
| Heating Method | Coil heating, single circuit | Coil heating, single circuit |
| Frame Material | SUS304 stainless steel | SUS304 stainless steel |
| Control Mode | Manual control | Manual + UK imported temperature control system |
| Flow Rate | 10m³/h | 10m³/h |
| Pump Lift | 32m | 32m |
| Pump Power | 3KW | 3KW |
| Standard Configuration | Operation platform, stainless steel distribution cabinet | Operation platform, stainless steel distribution cabinet |
Data is for reference only. Specifications are subject to change without prior notice due to continuous R&D improvement.
Application Fields
- Dairy industry: CIP cleaning of milk storage tanks, fermentation tanks, pipelines and filling equipment in dairy factories
- Beverage industry: In-situ cleaning of juice, tea beverage, carbonated drink production lines, material tanks and conveying pipelines
- Food processing industry: Cleaning of production equipment, storage tanks and process pipelines in jam, sauce, condiment and brewing industries
- Pharmaceutical & bioengineering: Hygienic cleaning of liquid preparation tanks, process pipelines and production equipment in pharmaceutical and biological industries
- Other industries: CIP cleaning of production lines with hygienic requirements in daily chemical, cosmetics and other industries
