Product Overview
This robotic carton palletizer automatically arranges packed cartons in preset patterns and stacks them onto pallets. It supports stacking of multiple layers, and completed full pallets are ready for forklift transportation to warehouse storage.
The machine realizes intelligent operation management, which is simple and easy to operate and master. It can greatly reduce on-site labor demand and lower labor intensity, effectively improving the automation level of production and logistics.
Carton size can be fully customized according to customer requirements, and pallet size is determined based on the selected palletizing arrangement mode.
Application Fields
- Food & beverage industry: Palletizing of carton-packed beverages, canned food, condiments, dairy products, instant food and other food products
- Pharmaceutical industry: Automatic palletizing of medicine cartons and pharmaceutical packaging boxes with strict hygiene requirements
- Daily chemical & cosmetic industry: Palletizing of carton-packed cosmetics, toiletries, cleaning products and daily chemical goods
- Electronics & home appliance industry: Palletizing of carton-packed electronic products, hardware accessories, auto parts and home appliances
- Logistics & warehousing: Finished product automatic palletizing for production warehouses, distribution centers and logistics hubs
- Other industries: Automatic carton palletizing for various carton-packed products in chemical, building materials, light industry and other industrial sectors
Equipment Features
- PLC programmable intelligent control Adopts Mitsubishi (Japan) PLC programmable controller to control carton sorting and palletizing layers via preset programs, ensuring accurate, stable and reliable palletizing operation.
- Comprehensive safety protection Equipped with safety protection fence around the working area to effectively protect on-site operators and avoid safety risks during automatic operation.
- Centralized user-friendly control cabinet The central control cabinet integrates all electrical components. The operation panel is equipped with start, stop, emergency stop and reset buttons, ensuring convenient and intuitive manual operation.
- Stable & efficient labor-saving performance Delivers stable and high-efficiency palletizing effect, which greatly reduces manual labor demand and labor intensity, effectively cutting long-term labor cost.
- Low-noise compliant operation Operating noise is controlled below 75dB, which complies with relevant national standards, providing a quiet and friendly working environment.
- Premium brand core components Core components are selected from well-known domestic and overseas brands: Omron (Japan) photoelectric sensors, Mitsubishi (Japan) frequency inverter, and Airtac (Taiwan, China) pneumatic components, ensuring long-term stable and reliable equipment performance with low failure rate.
Equipment Composition
- Product infeed and sorting device
- Lifting and palletizing device
- Manual empty pallet loading station
- Full pallet forklift discharge station
Working Process
1. Finished Product Infeed Section
Cartons are conveyed to the designated position of the gripper via the top chain conveyor according to the preset arrangement, to complete sorting and alignment. Positioning cylinders on the conveyor separate cartons into columns in accordance with the preset program, ensuring accurate and stable gripping by the gripper.
2. Automatic Palletizing Unit
When a group (column) of sorted finished cartons is formed, the lifting mechanism drives the gripping fixture to move above the cartons. The lifter descends, grips the cartons firmly and lifts up smoothly, then moves horizontally to the pallet position. It descends again and places the cartons onto the outer row of the pallet to complete one palletizing cycle. The lifting, forward and backward movements of the palletizing unit are driven by motor and chain transmission system.
3. Pallet Handling Section
- Empty pallets are manually placed at the designated position for palletizing operation.
- After the pallet is fully stacked to the preset number of layers, the full pallet is transported out of the station by forklift.
Technical Parameters
| Item | Specification |
|---|---|
| Machine Type | Low-position palletizing type |
| Palletizing Capacity | 5 cartons per minute |
| Palletizing Height | 4 layers |
| Standard Arrangement | 4 × 4 × 4 layers |
| Power Supply | 380V, 50/60Hz, approx. 4kW |
| Air Source Requirement | 6kg/cm², approx. 400L/min |
| Overall Dimensions (L×W×H) | 2550 × 1950 × 3200 mm (subject to actual size) |
| PLC | Mitsubishi (Japan) |
| Photoelectric Sensor | Omron (Japan) |
| Frequency Inverter | Mitsubishi (Japan) |
| Pneumatic Components | Airtac (Taiwan, China) |
| Equipment Weight | Approx. 2000 kg |
| Operating Noise | ≤ 75 dB |
| Carton Size | Customized according to customer requirements |
| Pallet Size | Determined by palletizing mode |
Data is for reference only. Specifications can be fully customized according to actual production requirements.
Double Station Palletizing Station Grouped Equipment
Basic Parameters
Max weight of carton: ≤50kg
Standard cycle capacity: ≥500 cartons per hour
Product Overview
The double station palletizing station adapts to diverse industrial production scenarios, designed for production lines with two palletizing positions. Equipped with independent robot palletizing software and empty pallet stacking system, matched with touch screen, multiple sensors and simple operation buttons, it can realize various customized functions with friendly human-machine interaction and easy operation.
Function Description
- Simple workstation operation: Operators only need to press reservation buttons and replace pallets during regular production.
- Dual-station reservation function: One-click switch for palletizing station reservation.
- Automatic carton scanning & coding function: Lower manual coding error rate.
- Fast batch switching: Product batches can be quickly switched on the touch screen with simple operation.
- High efficient production: Standard working throughput reaches 500 cartons per hour.
- Real-time signal feedback: All sensor statuses are displayed in real time for rapid fault diagnosis.
Equipment Bill of Materials
表格
| No. | Name | Model | Qty |
|---|---|---|---|
| 1 | Robot Body | Industrial Robot | 1 Set |
| 2 | Robot Control Cabinet | Robot Cabinet | 1 Set |
| 3 | Teaching Pendant | Independent Teaching Pendant | 1 Set |
| 4 | Palletizing Dedicated Software | Palletizing Function Package | 1 Set |
| 5 | Auxiliary Supporting Parts | Combined Clamping Gripper (Non-standard)Laser Distance SensorPhotoelectric SensorTouch Screen | 1 Set1 Pc10 Pcs1 Pc |
| 6 | Safety Protection | Safety Light Curtain | 1 Set |
| 7 | Others | Pallets, Cables, Cable Trays, Three-color Warning Lights, etc. | Several |
