Client Overview
SipNest Beverages is a well-established medium-sized beverage manufacturer based in Lahore, Pakistan, with 5 years of operation experience in fruit juice production. Driven by the rapid growth of the local carbonated soft drink (CSD) market and rising demand for flavored sodas among young consumers, the company decided to expand its product portfolio with three core carbonated SKUs: cola, orange soda and lemon soda. It sought a reliable turnkey solution provider to deliver a high-capacity, stable production line with short construction lead time.
Core Challenges
- High water quality requirement: Local raw water has high hardness and total dissolved solids (TDS), which requires targeted water treatment to ensure taste and carbonation stability.
- Fast flavor changeover: The client needs frequent switching between 3 flavors, requiring efficient cleaning systems to reduce downtime and avoid cross-flavor contamination.
- Process experience gap: The client has no mature carbonated beverage production technology, and needs supporting formula guidance and operation training.
Solution & Core Equipment Configuration
Allylinkmachine designed a full-automatic carbonated beverage production line tailored to the client’s capacity and product positioning, covering water treatment, batching, carbonation, filling, packaging and cleaning processes.
Table 1: Core Equipment List of the Production Line
表格
| Equipment Name | Model | Quantity | Core Function |
|---|---|---|---|
| Single-stage RO Water Treatment System | RO-15T | 1 set | Raw water softening and purification, meeting beverage-grade water standards |
| Stainless Steel Syrup Batching Tank | 5000L | 2 sets | Sugar dissolution, ingredient mixing and syrup storage |
| High-Carbonation Beverage Mixer | QHS-1500 | 1 set | Precise CO₂ mixing, stable carbonation degree control |
| 3-in-1 Isobaric Filling Machine | DCGF18-18-6 | 1 set | Integrated bottle rinsing, isobaric filling and capping |
| Precision Security Filter | 5μm & 1μm | 2 sets | Pre-filtration protection for RO membrane and filling nozzles |
| Automatic CIP Cleaning System | CIP-100 | 1 set | In-place cleaning of pipelines and tanks, supporting fast flavor changeover |
| Shrink Sleeve Labeling Machine | TB-150 | 1 set | Full-body label application for PET bottles |
| Industrial Inkjet Printer | — | 1 set | Production date and batch number coding |
Project Investment Breakdown
Table 2: Total Investment Structure
表格
| Item | Amount (USD) | Proportion |
|---|---|---|
| Core production equipment | 388,000 | 80.0% |
| On-site installation & commissioning | 42,000 | 8.7% |
| Technical training & formula guidance | 25,000 | 5.2% |
| Spare parts & consumables kit | 20,000 | 4.1% |
| International logistics & customs support | 10,000 | 2.0% |
| Total | 485,000 | 100.0% |
Project Results & Operational Performance
The project was completed and put into full production within 60 days, 5 days ahead of the agreed schedule.
Table 3: Operation Data Comparison
表格
| Indicator | Before Project (Juice Line Only) | After Project (Carbonated Line) |
|---|---|---|
| Hourly output (500ml PET) | 4,500 bottles | 12,000 bottles |
| Product pass rate | 96.8% | 99.3% |
| Carbonation pressure stability | — | ±0.05MPa |
| Unit labor cost per bottle | 0.018 USD | 0.009 USD |
| Daily effective operating hours | 10h | 16h |
| Monthly maximum output | 810,000 bottles | 2,880,000 bottles |
Client Feedback
“Allylinkmachine delivered far more than equipment — they provided a complete business solution. The RO system perfectly solves the local water quality problem, and the CIP system cuts flavor changeover time from 4 hours to 45 minutes. With this production line, we have successfully entered the carbonated beverage market and gained stable cooperative orders from 30+ regional distributors.”
