Case Study: Integrated Bottled & Barreled Purified Water Production Line for PureAqua Waters in Nigeria

Client Background

PureAqua Waters is an emerging packaged drinking water brand based in Lagos, Nigeria. With the rapid growth of demand for safe drinking water in local communities and commercial scenarios, the brand planned to build a full-scenario product matrix: small-sized bottled purified water (500ml, 1.5L) for convenience stores and supermarkets, and 18.9L barreled purified water for office buildings, factories and household users.

With no previous experience in large-scale drinking water production, the client sought a one-stop turnkey supplier that could deliver plant design, equipment manufacturing, installation, commissioning and staff training as a complete package.

Core Challenges

  1. Complex raw water quality: Local municipal water supply has high TDS (total dissolved solids) and fluctuating turbidity and microbial indicators, requiring a stable and reliable deep purification process.
  2. Cost control demand: The client hoped to avoid repeated investment in core water treatment equipment, and improve equipment utilization through a shared system to reduce overall project cost.
  3. Full service requirement: Lacking professional operation and maintenance teams, the client needed systematic technical support from plant layout to daily production management.

Integrated Dual-Line Turnkey Solution from Allylinkmachine

The technical team of Henan Allylink Machinery Equipment Co., Ltd. designed an intensive “shared water treatment + separate filling” solution tailored to the client’s business positioning. Raw water is purified through a complete pretreatment and single-stage RO reverse osmosis system, then divided into two paths to supply the bottled water line and barreled water line simultaneously. This design maximizes the utilization rate of core equipment and effectively lowers initial investment, while the whole line fully complies with the drinking water production standards of Nigeria NAFDAC and WHO.

Table 1: Core Equipment Configuration

表格

System CategoryEquipment NameSpecificationCore Function
Shared Water Treatment SystemMulti-media Quartz Sand Filter10T/hRemove sediment, suspended solids and reduce raw water turbidity
Activated Carbon Filter10T/hAdsorb residual chlorine, odor and organic impurities
Water Softener10T/hReduce water hardness and prevent RO membrane scaling
Security Precision Filter5μmPre-filter protection to extend RO membrane service life
Single-stage RO Reverse Osmosis Unit10T/hDeep desalination, remove heavy metals, bacteria and dissolved solids
Aseptic Pure Water Tank10000LHygienic storage of finished purified water
Ozone Sterilization System10g/hPipeline and water body sterilization, ensure long-term biological safety
Bottled Water Production Line3-in-1 Bottle Washing-Filling-Capping Machine8000BPH (500ml)Integrated PET bottle rinsing, constant-pressure filling and screw capping
Automatic Sleeve Labeling Machine8000BPHFull-body heat shrink label application
Industrial Inkjet PrinterMark production date, batch number and shelf life
Film Shrink Wrapping Machine8000BPHPack bottles into 12-unit bundles for logistics
Barreled Water Production LineAutomatic Barrel Brushing & Washing Machine120 barrels/h360° inside and outside cleaning of recyclable 18.9L barrels
Barrel Filling & Capping Machine120 barrels/hQuantitative filling and automatic cap pressing
Barrel Dust-proof Bagging Machine120 barrels/hFinished barrel packaging for clean storage and transportation

Project Implementation & Full-Cycle Service

The whole project was delivered and put into formal production within 50 days in strict accordance with the agreed schedule:

  • Days 1–10: On-site demand confirmation, plant layout design and process scheme finalization
  • Days 11–30: Equipment manufacturing, international logistics and customs clearance support
  • Days 31–45: On-site equipment installation, pipeline connection and full-line commissioning
  • Days 46–50: Water quality debugging, systematic operation & maintenance training, and final acceptance

Allylinkmachine also provides 1-year full machine warranty, 24/7 online technical support and long-term spare parts supply service for the client.

Project Outcomes & Operational Performance

Table 2: Key Operation Indicators

表格

IndicatorActual Operating Data
Bottled water capacity (500ml PET)8,000 bottles per hour
Barreled water capacity (18.9L standard barrel)120 barrels per hour
Purified water conductivity≤10μS/cm, exceeds WHO drinking water standard
Microbiological test pass rate100%
Bottled water product pass rate99.3%
Barreled water product pass rate99.5%
Investment cost saving vs. independent lines~28%
Covered channels (6 months after launch)130+ retail outlets + 45 enterprise & household customers

Client Feedback

“Allylinkmachine’s shared design is really smart — we got two complete production lines at a much lower cost than we expected. The RO system perfectly adapts to the local water quality, and the water quality test results are always stable, which helped us pass the NAFDAC certification smoothly at one time. Their engineers stayed on site to train our team patiently until everyone mastered the operation and daily maintenance. In just half a year, our products have covered most of the main areas of Lagos, and we are already planning the second phase of capacity expansion with them.”

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